At IFFA 2025 (May 3-8, Frankfurt), Engilico introduces an in-machine version of the HyperScope® seal inspection system. This system utilizes hyperspectral imaging to accurately detect seal contamination in plastic or cardboard trays and thermoforms. Mounted above the packaging line, in-machine seal inspection offers numerous advantages, including eliminating the need for additional space in the packaging line, eliminating the need for extra conveyors, and promptly identifying defective packages immediately after sealing, when packages are still ideally shaped and positioned.

HyperScope® uses hyperspectral imaging (HSI) and artificial intelligence image processing technology to reliably and swiftly detect contamination in the seal of trays, with a much higher contrast than standard vision cameras. As hyperspectral cameras capture information of material composition, rather than only RGB colours, these are perfectly suited for in-machine seal inspection. Even when using opaque or printed plastic foils, colored or cardboard thermoforms – when contamination is hardly or not visible for traditional vision-based systems – seal contamination can be detected by a hyperspectral camera.

HyperScope’s camera and illumination are both positioned above the processing line, before the packages are cut and separated.  Inspecting the packages right after the sealing phase is also the ideal moment, particularly when handling thinner or more flexible film, as the packages are still undeformed and stable positioned when transported under the camera.

The AI-powered hyperspectral solution delivers automatic and precise seal identification and reliably detects contamination in the sealing area of the product. Another benefit is that the in-machine solution can also handle arrays of products in one single processing step.

Defective packages are subsequently removed from the packaging line by e.g. an ejector or pick & place robot system. This has an immediate positive effect on outgoing product quality, line efficiency and total cost, with less rework and avoided recalls. Typical applications are in-line seal inspection of trays or thermoforms with meat, meat substitutes (vegetarian proteins), fish, cheese, ready meals, etc.

In-line, 100% seal inspection for flexible packages
Beside seal inspection of rigid packages, Engilico also showcases SealScope® for in-line, 100% seal inspection of flexible packages. SealScope® is an easy-to-integrate and non-destructive in-line seal inspection and process monitoring technology for popular packages such as pouches, VFFS bags, flow wrappers, etc. For meat applications, SealScope is ideally suited for seal inspection of sausages, meat balls, bacon, sliced meat where flow-pack, pouches or VFFS packaging types are used or when replacing trays or thermoforms to reduce plastic waste.
SealScope® integrates with major machine brands such as PACRAFT (previously Toyo Jidoki), SN Packaging, Leepack, HDG, Fuji Packaging, Omori, ULMA, Ilapak, PFM, GEA, Rovema, Volpak, Mespack, and many more.

More info
Engilico@IFFA  (Frankfurt, Germany), Hall 12.0 A28
Contact Renaat Van Cauter | renaat.vancauter@engilico.com

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At the PACK EXPO International exhibition (Nov. 3-6), Engilico presents its solutions for in-line seal inspection at the Engilico booth (N-5733) and MATRIX booth (S-3620) and at the PACRAFT booth (LU-8547).

Our global partnerships with leading packaging system manufacturers guarantee an easy integration of SealScope® to deliver optimized packaging lines for your business. SealScope® integrates or partners with major machine brands or integrators such as PACRAFT (previous Toyo Jidoki), ProMach (Matrix, Bartelt, KHS), BW Flexible systems (Hayssen, Sandiacre, …), SN Packaging, LeePack, Fuji Packaging, Omori, HDG, GEA, ULMA, VolPak, MesPack, Ilapak, Rovema and many more.

In the PACRAFT booth (LU-8547) , situated in LakeSide Upper level hall , Engilico will present SealScope® for in-line seal inspection on a TT-8DW-N rotating pouch packaging machine. This pre-made pouch, filler/sealer offers a flexible pouch format system that can fill and seal a variety of products.

Also on the MATRIX booth (C-2825) that is part of the ProMach group, SealScope will be demonstrated on a PACRAFT TT-8D-N pouch packaging machine.

For in-line seal inspection of rigid trays, pots and thermoformed packaging, Engilico also presents HyperScope®, the award-winning seal inspection solution. HyperScope® uses hyperspectral imaging (HSI) and artificial intelligence image processing technology to detect contamination in the seal of plastic trays, with a much higher contrast than standard vision cameras. Even when using opaque or printed plastic foils – when contamination is hardly visible for traditional vision-based systems- seal contamination can be detected by a hyperspectral camera. Typical applications are in-line inspection of trays or pots with meat, fish, cheese, vegetables, etc.

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At the Pack Expo International (Chicago, Nov 3 – 6), Matrix Packaging Machinery (S-3620) demonstrates Engilico’s SealScope® seal inspection solution on a PACRAFT TT-8D-N packaging machine.

Engilico also exhibits its in-line seal inspection solutions at booth N-5733 and on the PACRAFT booth (LU-8547)

SealScope® is an easy-to-integrate and non-destructive in-line seal inspection and process monitoring technology for flexible packages such as pouches, VFFS bags, flow wrappers, etc. The innovative SealScope® system uses sensors mounted on the sealing bars to detect undesired product in the seal or folds, which can lead to open packages. Every produced package is instantly compared to a reference seal and when sealing errors are detected, the defective packages are automatically ejected from the conveyor belt. In addition to inspecting every individual product, SealScope® also monitors the quality of the complete packaging process. By issuing early warning signals when the sealing process is drifting, operators can execute proactive maintenance to avoid unplanned production stops.

At Pack Expo International, SealScope® is demonstrated on a PACRAFT TT-8D-N pre-made pouch, filler/sealer, suited to fill and seal a variety of products at high speeds. But, the in-line seal inspection can also be retrofitted to VFFS baggers, including models such as the Matrix Mercury, HFFS packaging machines from Bartelt and Ossid, or (long dwell/ box-motion) flow wrappers from Reepack.

“As Matrix is the master distributor of the PACRAFT pouch packaging machines and Engilico recently joined the PACRAFT group, it is a logical step to introduce this innovative seal inspection solution at our shows”, says Christine Duncan, Marketing Director, for the ProMach Flexibles and Trays Business Line, “It is a very interesting technology that can help our customers to improve packaging quality and productivity.”

About Engilico
Engilico (Rotselaar, Belgium) delivers innovative technologies to inspect, monitor and optimize the sealing process of flexible and rigid packaging. These technologies are packaging machine brand independent and enable customers to realize better packaging quality, higher packaging productivity and end-of-line automation. Engilico’s technologies provide package integrity and ensure shelf-life, therefore increasing customer satisfaction and improving the brand image of leading international companies within the global food, pet care, and other applicable industries. Engilico has a worldwide presence and became part of the PACRAFT group, a subsidiary of Nabtesco (Tokyo, Japan) in 2021.

About PACRAFT
For more than 60 years, PACRAFT (formerly Toyo Jidoki) has been innovating and supplying pre-made pouch-filling and packaging equipment. Headquartered in Tokyo (Japan) with a subsidiary office in Chicago, PACRAFT is part of the Nabtesco group. PACRAFT has an installed base exceeding 10,000 units and has subsidiaries in 4 countries and distributor partners in more than 40 countries and regions. – pacraft-america.com

About Matrix Packaging Machinery
Matrix is an industry leading manufacturer of rugged, cost competitive, and easy-to-use vertical form fill seal (VFFS) equipment for all types of flexible packaging and operates as a master distributor of INVpack stickpack and sachet machines, PACRAFT pre-made pouch packaging machines, and Cetec Industrie flexible bagging machines . With more than 30 years of flexible packaging expertise, Matrix has the ability, knowledge, and commitment to tailor highly efficient and profitable packaging systems for our customers on a global scale. Matrix is a product brand of ProMach, a global leader in packaging line solutions. As part of the ProMach Flexibles & Trays business line, Matrix helps its packaging customers protect and grow the reputation and trust of their consumers. ProMach is performance, and the proof is in every package. Learn more about Matrix at www.MatrixPM.com and more about ProMach at www.ProMachBuilt.com.

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Mobergs Produktkontroll AB, the leading Scandinavian supplier of product control and material sorting equipment for the manufacturing and food processing industries, adds Engilico’s in-line seal inspection solution for flexible packaging to their range of quality control solutions. The SealScope® system provides 100% seal inspection and enables Moberg’s customers to realize better packaging quality and productivity.

The sealing of flexible packages is a crucial step in many food packaging processes. Product in seal, wrinkles, pleats, or folds can lead to imperfectly closed packages with an immediate negative effect on shelf life, customer satisfaction, and even brand image. An in-line, 100% seal inspection system tackles these challenges.

SealScope® is an easy-to-integrate and non-destructive in-line seal inspection and process monitoring technology for flexible packages such as VFFS baggers, flow wrappers, pouches etc.  The innovative SealScope® system uses sensors mounted on the sealing bars to detect undesired product in the seal or folds, which can lead to open packages. Every produced package is instantly compared to a reference seal and when sealing errors are detected, a signal is sent to a rejector to automatically remove the defective packages from the conveyor belt. In addition to inspecting every individual product, SealScope® also monitors the quality of the complete packaging process. Because each package is measured, it is also possible to register trends and deficiencies in the production process. In this way, if the rejection ratio increases, the packaging can automatically be paused and pro-active maintenance can be done, avoiding unplanned production stops.  Also, the productivity levels can be optimized to find the right balance between outgoing quality, packaging speed and rejected packages.

As the SealScope® sensors are directly mounted on the sealing bars, there is no need to change the layout of existing packaging lines. The easy-to-install SealScope® integrates with major brands such as GEA, Bosch, ULMA, Rovema, Omori, Fuji packaging, PACRAFT (formerly Toyo Jidoki), SN Packaging, LeePack and many more. The SealScope® inspection is perfectly suited for products where sealing integrity is of critical such as (sliced) meat and cheese, fresh produce, fruit, ready meals, cereals, tortillas, powders, pet food and many more

“We are very excited to have this innovative in-line seal inspection for flexible packaging lines in our offering.”, says Anders Johansson, “It is a very beneficial technology that can help our customers to improve packaging quality and productivity.”

We are delighted to partner with the Mobergs’ experienced team of quality control specialists.”, adds Olivier Georis, CEO and managing director of Engilico, “This is an excellent opportunity for Engilico to offer SealScope seal inspection to customers in the Scandinavian market.”

About Engilico

Engilico (Rotselaar, Belgium) delivers innovative technologies to inspect, monitor and optimize the sealing process of flexible and rigid packaging. These technologies are packaging machine brand independent and enable customers to realize better packaging quality, higher packaging productivity and end-of-line automation. Engilico’s technologies provide package integrity and ensure shelf-life, therefore increasing customer satisfaction and improving the brand image of leading international companies within the global food, pet care, and other applicable industries. Engilico has a worldwide presence and became part of the PACRAFT group, a subsidiary of Nabtesco (Tokyo, Japan) in 2021. – www.engilico.com .

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Engilico is delighted to announce that HyperScope® is nominated for the 2023 CFIA  Innovation Trophy Awards

Innovation is cultivated at CFIA Rennes.  The CFIA Rennes’ mission is to support the sector’s manufacturers and offer them the best of and for the food industry. The Innovation Awards are an inevitable part of this approach. 100 innovations are to be discovered this year and  the final 12 nominees are known ! Engilico is nominated for the category “Quality”.

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Visit our stand  E46 in Hall 10 – at CFIA Rennes from March 14- 16– to discover our latest innovation HyperScope® for 100% IN-LINE SEAL INSPECTION of rigid packages. Of course Engilico also demonstrates the SealScope® inspection solutions for flexible packages such as pouches, bags and flow-wraps!

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